Poultry Waste Rendering Plants

Our Rendering Plants For Poultry include a Digestor-Cooker-Homogeniser unit to cook and sterilize the waste. It is supplied with a sophisticated barometric spray system to scrub all the foul smelling gases released during the cooking of the chicken waste. Poultry waste rendering plants are indispensable in any Poultry dressing operation. They render and convert all the non-edible Poultry waste parts into a sterilized meat meal.

Our digestor based technology has been put to treat 3 different kinds of waste -

1. Hatchery waste - egg shells, unhatched eggs, rejected embryos, etc. This waste is converted into Hatchery meal.

2. Layer Manure - Manure collected under the cages of layer birds in commercial poultry layer farms. This waste is converted into an organic fertilizer.

3. Slaughterhouse waste - Left over, non-edible portions of the chicken such as Head, feet, intestines, feathers, etc. from chicken processing. This waste is converted into a Meat and Bone meal.

Our Esteemed Clientele to whom we have supplied these plants to in India, include:

1. Starchik Specialities Ltd., Hyderabad

2. Sai Agri International Pvt. Ltd., Kakinada (A.P)

3. Talab Poultry Farms, Pune

4. Godrej Agrovet Ltd, Bangalore

5. Kuljasrai Poultry Farms, Amritsar

6. Goel Foods, Shimla

7. Central Avian Research Institute,, Bareilly, U.P.

8. Apoorv Foods, Pathankote, Punjab

9. Gitwako Farms ltd, Mewat dist, Haryana & Alwar, Rajasthan

10. Sri Lakshni Chicken, Ongole, Andhra Pradesh

11. Venkyâ€™s India Limited, Ludhiana & Allahabad

12. Global Poultry Products, Punjab
13. Mulpuri Foods and Feeds Pvt. Ltd., AP

14. Monrovia Agro Foods, Pune, MH

15. Hanahita Industries, Punjab

16. Kwality Animal Feeds Pvt. Ltd., KN

17. Phoenix Poultry, Jabalpur, MP

18. Pasupati Poultry farms, Odisha

We have also exported these plants to:

1. Kili Agro & Livestock Products , Tanzania

2. Dandani Farms Nigeria Ltd, Nigeria
3. Carnes De El Salvador, El Salvador, S.America

4. Gee's Fresh Point, Ghana

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Direct Fired Rendering Plant [Fuel - Firewood / Diesel]

We have newly introduced a one of kind ‘Direct Fired’ Digestor – Cooker – Vacuum Drier for use in small hatcheries & poultry farms. A Direct Fired Digestor eliminates the hassle of using a steam boiler for

operations.

Direct Fired models come in 3 capacities – 250, 350 & 500 kg waste per batch.

These small plants can be used for rendering different wastes such as:

1. Hatchery waste – Unfertilized eggs, rejected DOC & broken egg shells

2. Bird mortality – Dead birds from Breeder, Layer & Broiler farms

This model is compact in size & adapted to use multiple fuels for heating.

Our ‘Direct Fired’ model is designed with a unique built-in furnace. The furnace can be adapted to use different fuels such as wood, coal & briquettes. It comes with a separate provision for fitting a burner for using LPG or diesel with an automatic flame control box.

Each plant is fitted with a unique odour control system which is

connected to the Digestor to completely eliminate the odours released during process of rendering poultry wastes.

Our Direct Fired digestors provide an environment friendly solution by Rendering these wastes into a fully sterilized protein meal (Hatchery waste meal or Poultry waste meat & bone meal). The Rendered product can be used in different kinds of feed (Poultry Feed, Fish Feed, Pet Feed) or even as organic manure.

Hatchery waste: 250 kg of waste will get processed in a 4-5 hour batch to yield 125 kg meal

Farm mortality: 250 kg of waste will get processed in a 7-8 hour batch to yield 75 Kg meal

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Poultry waste Rendering Plants

Poultry Waste Rendering Plants for Sterilized Meat Meal are an indispensable part of poultry dressing operations. Poultry dressing or slaughter results in waste which is almost 30 % of live bird weight. All the waste resulting from processing is pressure cooked, sterilized & rendered into a sterilized meat meal. This is also technically known as â€˜Poultry By-product Hydrolyzed Feather Meal (PBHFM).â€™

This meat meal made from poultry waste contains about 60-65% protein and 20-22% fat & 8-10% moisture. Hence, Rendering plants are also known as Protein Recovery Plants.

The process of Rendering is done in batches. Our poultry Waste Rendering Plants are supplied in different capacities from 500 Kg. to 3500 Kg of waste per batch. These plants can process about 6000 kg of waste per day in 1 digestor. A battery of digestors can be used when the waste is in a larger quantity. Larger batch capacities can also be supplied.

Following are some of the important features of our rendering plants:

1. Incorporates the latest vacuum drying operation
Digestor-Cooker- Homogenizer has all the safety features for consistent operations
2. Incorporates Barometric spray system to absorb all the foul smell. It Prevents air pollution to ensure eco-friendly operations
3. Robustly built
4. Provided with sophisticated monitoring system to ensure maximum convenience and safety of operation

Advantages:

1. Prevents environment pollution by disposing of all biological waste.
2. Offers optimum utilization of animal resources since meat meal is used for making animal feed
3. More effective and profitable than any other waste-disposal method
4. Converts entire poultry waste into high protein sterilized meat meal

Other Information

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
Delivery Time: 12 to 18 weeks

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Slaughter Waste Rendering Plant [Steam; Diesel fired Boiler ]

Dhopeshwar supplies Rendering Plants for different types of waste. The Rendering Plant converts your waste into sterilized Meat Meal.

We supply Rendering plants for the following wastes:

1. Chicken waste

2. Fish waste

3. Goat waste

This model comes in several capacities from 250 Kg to 3500 Kg per batch of rendering. The Digestor of the Rendering plant is connected to a steam boiler heated by Diesel The steam heats the waste inside to bring it to a temperature where it is sterilized and cooked. In this process it is also homogenized and ultimately vacuum dried before the 'Meat & Bone Meal' is ready for discharge.

Features:

Environment friendly operation in slaughterhouses
Easy to install
Carries low pressure consumption

Other Information

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
Delivery Time: 6 to 8 weeks

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Slaughter Waste Rendering Plant Jacket for Steam heating

Dhopeshwar supplies Rendering Plants for different types of waste. The Rendering Plant converts your waste into sterilized Meat Meal.

We supply Slaughter waste Rendering plants for the following slaughter wastes :

1. Chicken waste
2. Fish waste

3. Goat waste

This model comes in two capacities only. 250 Kg & 500 Kg per batch of rendering. The Digestor of the Rendering plant is directly fired by firewood / coal / briquettes to heat the waste inside to bring it to a temperature where it is sterilized and cooked. In this process it is also homogenized and ultimately vacuum dried before the 'Meat & Bone Meal' is ready for discharge.

Features:

Environment friendly operation in slaughterhouses
Easy to install
Carries low pressure consumption

Other Information

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
Delivery Time: 6 to 8 weeks

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Hatchery Waste Rendering Plant [Steam; Fuel - Firewood]

Dhopeshwar supplies Rendering Plants for different types of waste. This Rendering Plant converts your hatchery waste such as Day Old Chicks, Bird Mortality, Broken egg shells or any other waste arising out of egg hatching to be concerted into a 'Hatchery waste meal'.

This model comes in two capacities from 250 Kg & 500 Kg per batch of rendering. The Digestor of the Rendering plant is connected to a steam boiler which is heated by firewood. The steam heats the waste inside to bring it to a temperature where it is sterilized and cooked. In this process it is also homogenized and ultimately vacuum dried before the 'Hatchery Waste Meal' is ready for discharge.

Features:

Environment friendly operation in Hatchery farms
Easy to install
Carries low pressure consumption

Other Information

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
Delivery Time: 6 to 8 weeks

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Hatchery Waste Rendering Plant [Steam; Fuel - Diesel]

This model comes in two capacities from 250 Kg & 500 Kg per batch of rendering. The Digestor of the Rendering plant is connected to a steam boiler which is be heated by diesel. The steam heats the waste inside to bring it to a temperature where it is sterilized and cooked. In this process it is also homogenized and ultimately vacuum dried before the 'Hatchery Waste Meal' is ready for discharge.

Features:

Environment friendly operation in Hatchery farms
Easy to install
Carries low pressure consumption

Other Information

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
Delivery Time: 6 to 8 weeks

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Waste Rendering Plant [For Research & Development]

Dhopeshwar supplies Rendering Plants for different types of waste. The Rendering Plant converts your waste into sterilized Meat Meal.

This plant is suitable for :

1. Hatchery waste

2. Chicken waste

3. Fish waste

4. Goat waste

This model comes in two capacities only. 100 Kg & 150 Kg per batch of rendering as is most desirable for R&D by institutions. The Digestor of the Rendering plant is heated by thermic oil which is in turn heated by electrical immersion heaters. The waste inside to bring it to a temperature where it is sterilized and cooked. In this process it is also homogenized and ultimately vacuum dried before the 'Meat & Bone Meal' is ready for discharge. It is a clean process and requires a minimal set up and hence is recommended for R&D purposes suitable for carrying out small batches.

Features:

Environment friendly operation in slaughterhouses
Easy to install
Carries low pressure consumption

Other Information

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
Delivery Time: 5 to 6 weeks

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Layer Manure Organic fertilizer Plant

Fresh Layer manure is a natural organic by-product of the livestock sector. Fresh manure is an excellent source of fertilizer because it contains Nitrogen, Phosphorous, Potassium & other crop nutrients. However poultry manure cannot be used in it's raw form. The Layer fresh manure [LFM] contains 75-84% waster. LFM is a big nuisance world-wide as it is the breeding site for flies & source of ammonia odour pollution. Flies are the cause of major health problems in areas & communities surrounding Layer farms.

Nitrogen forms nitrates and other compounds which leach into the soil effecting ground water and also leads to nutrient imbalances and phyto-toxicity in crops. Due to high waster content, disposal of manure involves high labour & transportation cost. it is estimated that a farm with 1,00,000 layers produces 10 tonnes of manure / day or 3,650 tonnes of manure per year. Layer manure is rich in many essential Plant Nutrients like N,P,K. If processed properly it will give a dry, baggable organic fertilizer which can be stored and used.

Manure management in layer farms has become a critical issue due to stringent pollution control measures implemented by governments.

Salient Features of Our technology -

1. Starts with fresh manure in 'as available' condition from the farm without any processing / drying required before loading the manure into our dry manure plant.

2. Efficient vacuum drying system which eliminates odour and air pollution.

3. Robust built machinery, designed for safe operations over many years.

We offer our 'Dry Layer Manure Plant' in 2 capacities, namely,

10 tonnes per day of Layer manure drying.
20 tonnes per day of Layer manure drying.

Other Information

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
Delivery Time: 6 to 8 weeks

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Odour Control System

All our Rendering plants come with advanced odour control Barometric Spray system.

Our Waste Rendering Plants for finds wide application in poultry processing industries. The Baro spray system sprays are used to ensure Environment-friendly operation in slaughterhouses, rendering cookers. These barometric spray for rendering plants are easy to install and carries low power consumption.

Features:

Environment friendly operation in slaughterhouses
Easy to install
Carries low pressure consumption

Other Information

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
Delivery Time: 6 to 8 weeks

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Poultry Fat Extraction Plant

Slaughter of chicken results in separation of non-edible portions and fat.

While the non-edible portions can be generally rendered together as a mix, a fair amount of body fat is separated. This could be about 3.5% of live weight.

This is generally disposed off to the un-organized sector for Fat extraction. Un-processed Fat is not considered healthy, A slaughter of 10,000 birds of Ave. Live weight. 1.6 kg each will result in approx. 550 kg of fat. However, proper technology can give commercial quality oil which is high in linoleic acid and Omega-6 fatty acid content. This oil can be used as a flavouring agent in pet food.

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