Conveyorised Chicken slaughter plant

Poultry Processing Plants are Conveyor - based chicken slaughter plants having an overhead conveyor and full range of process machines. The birds are dressed on the conveyor through all the important stages of processing such as stunning, halal, hot water scalding, de-feathering, evisceration & chilling etc. The conveyor based operations are scientifically designed machines ensuring the highest levels of hygiene providing the best quality of meat. They are designed for dressing capacities of 250 to 2000 Birds Per Hour (BPH).

Our Esteemed Clientele to whom we have supplied these plants to, in India, include:

1. Starchik Specialities Ltd., Hyderabad

2. Pioneer Farms Ltd., Hyderabad

3. Central Avian Research Institute, Bariely, U.P.

4. Kuljasrai Poultry  Farms, Amritsar, Punjab

5. Goel Foods, Shimla, Himachal Pradesh

6. Swastic Supply Co., Ranchi -- ( Installed at Veterinary College, Kanke, Ranchi, Jharkhand )

We have also exported these plants to:

1. V.R. Equipments ltd., Pune – (for a Project located in Nigeria)

2. Kili Agro & Livestock Products , Tanzania

3. Dandani Farms Nigeria Ltd, Nigeria

4. Crown Agro Industries Ltd., Malawi

Poultry dressing or Slaughter Conveyor is a conveyor based Semi – Automatic Slaughter Plant. It is also known as slaughter plant. It consists of an overhead conveyor & other processing machinery. The birds are stunned, dressed and chilled in most scientific & most hygienic manner.

The dressing stages can be briefly categorized as:

• Stunning

• Bleeding

• Scalding

• De-feathering

• Evisceration (Internal Cleaning)

• Chilling

Features:

Other Information

We manufacturer Feather Pluckers that are used by broiler farmers for poultry operations. De-Feathering machine or Feather Plucker as they are called is one the most important machine in Poultry Processing.

The Pluckers we make having four way adjustments for flexibility of plucking different sized birds from 1.0 kg to 3.0 kg (Live wt.). Made in food grade stainless steel, it has all the provisions for giving best feather plucking jointly with our Hot water Scalder. It also called as De-feathering machine.

The Feather pluckers are fitted with specially made food grade rubber fingers.

Features:

Other Information

A fully conveyorized plant starts with loading of birds on conveyor trolley / shackles and ends with hock cutting to discharge the bird directly into a chiller.

The conveyor passes through different processing stages while birds are kept online throughout. Most of the processing is done automatically in special purpose machines and evisceration is done manually while bird is still on the conveyor shackle.

Hybrid plant uses some of the most important features of a conveyorized plant with mini processing equipment. It combines the use of conveyor and some equipment for Online processing with scalder and feather plucker kept Offline. The plant is custom built for increasing the adaptability of processing to get both the bird with skin as well as skinless birds while lowering the cost of installation.

Online processing;

Stunning, Halal, Bleeding, Neck removal, Hock (leg) cutter.

Offline processing;

Hot water scalder, Feather plucker, Evisceration.

Hybird Plant on stand -

Capacity : 1000 - 4000 birds per day.

Construction : Overhead conveyor, T Track with nylon Rollers, Non-rust Aluminium trolleys, Non-rust SS shackles, Driven by geared motor. Total Argon TIG welded.

We manufacture Poultry Feather Pluckers ( also known as Drum Pluckers ) for use in removal of feathers during poultry processing. These pluckers are made in 2 different sizes - 23" diameter and 30" diameter. All pluckers have contact parts made entirely in SS 304 grade material for hygienic operations.

The 23" model is fitted with either 1.0 hp or 1.5 hp motor & V Belt & Pulley arrangement. The motors can be either Single phase ( 230 Volts) or Three phase ( 415 Volts) as required. This can process 5 to 6 birds at a time in a 3 minute cycle.

 

The 30" model is fitted with 2 or 3 hp motor with V Belt & Pulley OR with Gear Box arrangements. The 2 hp motor can be single phase but the 3 hp motors are in 3 phase. 2 hp model can process 10 to 12 birds at a time while 3 hp motor can process 15 to 20 birds at a time in a 3 minute cycle. 

All the Pluckers come with following standard features:-

Other Information:

Lung suction gun removes the lung from inner cavity by vacuum suction. This operation removes lung as well as other residual matter inside the bird carcass.

Uses of Suction Gun:

Vacuum Lung Suction Gun used to remove lung as well as other residual matter inside the bird carcass.

Other Information